SHAPING & TOOLS

Jacks

The curved-blade tool that sets a neck and opens a form.

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Jacks — line drawing
The bench where jacks is usedGathering glass at the furnaceThe annealing kiln
700 °CREUSABLEShapeBlow

Specifications

Length
300 – 450 mm
Blade length
80 – 150 mm
Blade curve
Matched pair, radius matched to the neck size
Material
Mild or stainless steel blades, hardwood or alloy handle
Weight
0.5 – 1.1 kg
Handle
One wooden arm and one steel arm on a traditional pair
Cooling
Dipped in water between passes

Technical parameters

Blade radius
A matched radius makes an even neck; mismatched blades wobble
Cooling
Water cooling stops the blade transferring heat up the arm
Blade shape
Straight, curved and square-nosed sets cover different forms
Adjustment
The gap is set by the handle, and changes as the tool wears
Cost band
Medium — but a good pair outlives everything else in the shop

Overview

Jacks are the most-used hand tool in a hot shop. They are a pair of curved blades, usually with a wooden handle on one arm and a metal blade on the other, that grip the neck of a piece and squeeze it down as the pipe turns. That action both sets a neck and pushes glass outward, which is how a bubble becomes a vessel. A good pair of jacks is a lifetime tool; the blades are cooled in water and re-shaped as they wear.

Where it fits in the process

Jacks is used in shape, blow. The stage decides how hot the glass has to be when the tool touches it, which in turn decides how much of the work it can do in one pass.

Safe use

  • Jacks are hot at the blade end and cool at the handle — until they are not. Check before gripping.
  • Never cool a blade in water and immediately apply it to hot glass. The wet blade shock-cracks the neck.
  • Keep fingers behind the blade. The closing action has real force.
  • A blade with a burr will tear the neck. Inspect and dress it.

How it is used

  1. Keep the pipe turning and close the blades slowly. Jacks cut a neck; they do not clamp it.
  2. Cool the blade in water between passes, but shake the water off before it touches glass.
  3. Work from the neck outward. Setting the neck first gives you something to pull against.
  4. Use a light touch on thin walls. Jacks can crush a bubble faster than you can react.
  5. Re-flame the neck after jacking so the chill marks close and the piece evens out.

Compatible glass types

PaddleShearsBlowpipeGlory holeTweezers

Matching the tool to the glass family matters less than matching the glass to itself — see the COE compatibility calculator before combining two glasses.